Monday, 27 February 2017

WHAT IS PROGRAMMABLE AUTOMATION CONTROLLERS SYSTEM..?

programmable logic controller (PLC) to the scalable, multidisciplined, and informationenabled programmable automation controller (PAC), we need multiple controllers.
1-LARGE CONTROL SYSTEM
2.SMALL CONTROL SYSTEM
3.MICRO CONTROL SYSTEM.



LARGE CONTROL SYSTEM-


Our large control systems fit your most demanding application needs Enables modular architectures and various I/O and network topologies Delivers powerful control solutions with worldclass capabilities from process to safety to motion Offers reliability and performance for distributed or supervisory CONTROL SYSTEM Applications.

SMALL CONTROL SYSTEM-

Our small control systems offer the features and flexibility you need without the overhead of larger systems.Offers standard and safetycertified controllers in chassisbased, packaged and modular
designs Supports complex machine control, batch processing, and builds automation applications.

MICRO CONTROL SYSTEM-

Our micro control systems provide economica
l solutions for your basic control needs. Connects with straightforward programming tools Includes integrated I/O and communication Provides simple control timing and logic Supports applications such as conveyor automation and standalone machines

Tuesday, 21 February 2017

How To Configure PLC Ethernet Communications..?


DHCP: Network Settings

The protocols used by the 1756 Model PLC's and the Touch Panels are TCP/IP. DHCP is support in both devices.
The touch panel has the following parameters:
  1. IP
  2. Subnet Mask
  3. Gateway
  4. DNS
  5. WINS
The PLC has the same and:
  1. Domain Name
  2. Host Name

Part I: Configuring IP Address for PLC using RSLINX

Step 1: Open RSLINX
Open RSLINX and configure driver to communicate with the PLC.
Refer to How-to Download PLC Ladder Logic if you need help.
Step 2: Open Properties Window
Expand the device tree and right-click on the Ethernet module. Then click on the Module Configuration.
Step 3: Configure the Ethernet Port
Click on the Port Configuration tab and enter the necessary information and click OK.

Part II: Configuring IP Address for PLC using RSLogix5000.

Step 1: Open RSLogix5000
Open RSLogix5000 and the applicable ladder logic file. Then go online with the PLC.
Refer to How-to Download PLC Ladder Logic if you need help.
Step 2: Open the Properties Window
Right-click on the Ethernet module and click on Properties.
Step 3: Configure the Ethernet Port
Click on the Port Configuration tab and enter the necessary information. Click Ok.

Part III: Configuring IP Address for a PanelView Plus

Configuring the IP address for a touch panel is done directly on unit.
Step 1: Configuration Screen
Navigate to the Configuration screen. If the application is running, look for a button that says TCHPNL CONFIG.
Step 2: Navigate to Settings
  1. Push Terminal Settings
  2. Push and highlight Network and Communications. Push Return button.
  3. Push and highlight Network Connections. Push Return button.
There are two directions you can go: Network Adapters and Device Name
Step 3: Device Name
  1. Push and highlight Device Name. Push return button.
  2. Push Device Name and enter the name.
Step 4: Network Adapters
From Step 2:
  1. Push and highlight Network Adapters. Push Return button.
  2. Built-in Ethernet Controller should be highlighted.
There are two items here to set: Name Servers and IP Address.
Step 5: Name Servers
  1. Push Name Servers
  2. Under Name Servers, push buttons to set the DNS and WINS.
Step 6: IP Address
From Step 4:
  1. Push IP Address.
  2. Push the buttons to set the IP, Subnet and Gateway.
Step 6: Reboot
  1. Push the OK button when you are done with each step
  2. The touch panel will prompt you to do a reset. Push OK.
  3. Push Close until you get back to the main screen in Step 1 and push Reset.

Thursday, 16 February 2017

What is a Variable Frequency Drive (VFD)..?


A Variable Frequency Drive (VFD) is a type of motor controller that drives an electric motor by varying the frequency and voltage supplied to the electric motor.

Other names for a VFD are variable speed drive, adjustable speed drive, adjustable frequency drive, AC drive, micro drive, and inverted.

Frequency (or hertz) is directly related to the motor’s speed (RPMs). In other words, the faster the frequency, the faster the RPMs go. If an application does not require an electric motor to run at full speed, the VFD can be used to ramp down the frequency and voltage to meet the requirements of the electric motor’s load. As the application’s motor speed requirements change, the VFD can simply turn up or down the motor speed to meet the speed requirement.

Tuesday, 14 February 2017

How to Make a Network Cable...?


STEP-

1- Unroll the required length of network cable and add a little extra wire, just in case. If a boot is to be fitted, do so before stripping away the sleeve and ensure the boot faces the correct way.

2-Carefully remove the outer jacket of the cable. Be careful when stripping the jacket as to not nick or cut the internal wiring. One good way to do this is to cut lengthwise with snips or a knife along the side of the cable, away from yourself, about an inch toward the open end. This reduces the risk of nicking the wires' insulation. Locate the string inside with the wires, or if no string is found, use the wires themselves to unzip the sheath of the cable by holding the sheath in one hand and pulling sideways with the string or wire. Cut away the unzipped sheath and cut the twisted pairs about 1 1/4" (30 mm). You will notice 8 wires twisted in 4 pairs. Each pair will have one wire of a certain color and another wire that is white with a colored stripe matching its partner (this wire is called a tracer).

3- Inspect the newly revealed wires for any cuts or scrapes that expose the copper wire inside. If you have breached the protective sheath of any wire, you will need to cut the entire segment of wires off and start over at step one. Exposed copper wire will lead to cross talk, poor performance or no connectivity at all. It is important that the jacket for all network cables remains intact.

4- Untwist the pairs so they will lay flat between your fingers. The white piece of thread can be cut off even with the jacket and disposed (see Warnings). For easier handling, cut the wires so that they are 3/4" (19 mm) long from the base of the jacket and even in length.





5-Arrange the wires based on the wiring specifications you are following. There are two methods set by the TIA, 568A and 568B. Which one you use will depend on what is being connected. A straightthrough cable is used to connect two different layer devices (e.g. a hub and a PC). Two like devices normally require a crossover cable. The difference between the two is that a straightthrough
cable has both ends wired identically with 568B, while a crossover cable has one end wired 568A and the other end wired 568B.[1] For our demonstration in the following steps, we will use 568B, but the instructions can easily be adapted to 568A.568B Put the wires in the following order,

From left to
right:
white orange
orange
white green
blue
white blue
green
white brown
brown

568 A From left to right:
white/green
green
white/orange
blue
white/blue
orange
white/brown
brown

6-You can also use the mnemonic 1236/3612to remember which wires are switched.

7-Press all the wires flat and parallel between your thumb and forefinger. Verify the colors have remained in the correct order. Cut the top of the wires even with one another so that they are 1/2" (12.5 mm) long from the base of the jacket, as the jacket needs to go into the 8P8C connector by about 1/8", meaning that you only have a 1/2"of room for the individual cables. Leaving more than 1/2" untwisted can jeopardize connectivity and quality. Ensure that the cut leaves the wires even and clean; failure to do so may cause the wire not to make contact inside the jack and could lead to wrongly guided cores inside the plug.

8-Keep the wires flat and in order as you push them into the RJ45plug with the flat surface of the plug ontop. The white/orange wire should be on the left if you're looking down at the jack. You can tell if all the wiresmade it into the jack and maintain their positions by looking headon at the plug. You should be able to see a wire located in each hole, as seen at the bottom right. You may have to use a little effort to push the pairs firmly into the plug. The cabling jacket should also enter the rear of the jack about 1/4" (6 mm) to help secure the cable once the plug is crimped. You may need to stretch the sleeve to the proper length. Verify that the sequence is still correct before crimping.

9-Place the wired plug into the crimping tool. Give the handle a firm squeeze. You should hear a ratcheting noiseas you continue. Once you have completed the crimp, the handle will reset to the open position. To ensure all pins are set, some prefer to doublecrimpby repeating this step.

10-Repeat all of the above steps with the other end of the cable. The way you wire the other end (568A or568B) will depend on whether you're making a straightthrough, rollover, or cross over cable .
11-Test the cable to ensure that it will function in the field. Misunderstand incomplete network cables could lead to headaches down the road. In addition, with power over Ethernet (PoE) making its way into themarketplace, crossed wire pairs could lead to physical damage of computers or phone system equipment, making it even more crucial that the pairs are in the correct order. A simple cable tester can quickly verify that information foryou. Should you not have a network cable tester on hand, simply test connectivity pin to pin.






RSLinx Classic

RSLinx software is a communication server package that provides plant-floor device connectivity for a wide variety of applications. RSLinx software can support multiple software applications simultaneously communicating to a variety of devices on many different networks.
RSLinx software provides a user-friendly graphical interface for navigating through your network. Select a device and click to access a variety of integrated configuration and monitoring tools. A complete set of communication drivers is provided for your networking needs, including Allen-Bradley networks.




Hardware requirements
  • To install RSLinx Classic, you will need the following hardware:
  • A Pentium 100MHz processor with at least 32 Megabytes (MB) of RAM. This version of RSLinx Classic will not run on Alpha, MIPS, or Power PC processors.
  • At least 35 MB of available hard drive space; more hard disk space may be required for specific application features.
  • A 16-color, SVGA display with 800 by 600 or greater resolution.
  • A mouse or other Windows-compatible pointing device.
  • A Ethernet card and/or Allen-Bradley communications device or cable.
Software requirements

To run RSLinx Classic, Microsoft Internet Explorer 6.0 (or later) and Adobe Acrobat Reader 8.1 (or later) is required and one of the following operating systems:

  • Microsoft Windows XP Professional, SP1, SP2, or SP3.
  • Microsoft Windows Server 2003, SP1, SP2, R2, or R2 SP2, or Microsoft Windows Server 2003 R2 64-bit Standard SP2
  • Microsoft Windows Server 2008, SP1, SP2, R2, R2 SP2, or Microsoft Windows Server 2008 64 bit Standard SP2
  • Microsoft Windows Vista Business SP1, SP2 [32-bit] or Microsoft Windows Vista Home Basic SP1, SP2 [32-bit]
  • Microsoft Windows Vista Home Premium(N) SP1, SP2 [32-bit] or Microsoft Windows Vista Home Premium(N) SP1, SP2 [64-bit]
  • Microsoft Window 7 Professional [32-bit] or Microsoft Windows 7 Professional [64-bit]
  • Microsoft Window 7 Home Premium [32-bit] or Microsoft Windows 7 Home Premium [64-bit]

RSLinx Classic v2.57.00 (CPR 9 Service Release 3) runs on the Microsoft Vista SP1, Windows 7, and Windows Server 2008, operating systems with limitations. See Considerations when using RSLinx Classic with Windows Vista, Windows 7, or Server 2008.

The installation of RSLinx Classic includes Microsoft .NET v2.0 SP1. During the RSLinx Classic installation, you will be prompted to automatically install this component if it is not already present.

Monday, 13 February 2017

What is FactoryTalk View Site Edition....?


FactoryTalk View Site Edition (SE) is a supervisory-level HMI software for monitoring and controlling distributed-server/multi-user applications. It provides a comprehensive and accurate picture of operations, meeting the demands of multiple stakeholders including engineering, maintenance, operations, and production Information Technology (IT).
FactoryTalk View SE provides robust and reliable functionality in a single software package that scales from a stand-alone HMI system to a distributed visualization solution.





Features of FactoryTalk View SE

  • Extend your HMI to mobile clients using FactoryTalk ViewPoint.
  • Define tags and graphic objects and displays once and reference them throughout a distributed system.
  • Streamlined development with a common editor for FactoryTalk View ME and SE.
  • Share data and integrate seamlessly with other FactoryTalk enabled products. The FactoryTalk Services Platform provides common services such as security, alarming and diagnostics across products.
  • Maximize productivity by directly accessing tag information in the controller, eliminating the need to create HMI tags.
  • Multiple users can simultaneously manage the application from anywhere on the network and easily make online changes to a running system without taking down the HMI application.
  • Scalable Architecture from single station HMI to multi-client/multi-server system.
  • Maximize system availability with built-in software redundancy for automatic failure detection and switchover without losing client connectivity.
  • Robust client side scripting to extend applications for your specific needs
  • Real-time and historical trending with built-in connectivity to FactoryTalk Historian
  • Audit trail of operator actions and alarm events in a centralized database or automatically to FactoryTalk AssetCentre.
  • Built-in library of over 5000 pre-designed graphical symbols.

Friday, 3 February 2017

What is HMI...?



HMI is the acronym for Human Machine Interface. it can be designed as just that an interface between the user and the machine. An HMI is considered an interface a very broad term that can include MP3 players, industrial computers, household appliances, and office equipment. However, an HMI is much more specific to manufacturing and process control systems. An HMI provides a visual representation of a control system and provides real time data acquisition.


Human-machine interface (HMI) is a component of certain devices that are capable of handling human-machine interactions. The interface consists of hardware and software that allow user inputs to be translated as signals for machines that, in turn, provide the required result to the user. Human-machine interface technology has been used in different industries like electronics, entertainment, military, medical, etc. Human-machine interfaces help in integrating humans into complex technological systems.
Human-machine interface is also known as man-machine interface (MMI), computer-human interface or human-computer interface.




                             
 HMI Block Diagram